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Digital object counter kit- Assembly tutorial

This article is about assembly of counter module used with digital object counter DIY kit. If you have come to this page directly from a search engine, please visit this page first to know about digital object counter. The suggested page gives you more details about this kit. You will eventually come back to this page, don’t worry 🙂 .

This kit includes everything you need to make a simple digital object counter. The object counter kit set includes an infrared (IR) transmitter DIY kit to make it work. The counter module and the infrared transmitter module can be kept at a distance of 1 meter with infrared LED facing towards the infrared sensor.  The LED continuously transmits infrared rays to the sensor and whenever an object obstructs the rays, the ‘seven segment display’ counts from 0 to 99.

Assembly of digital object counter is very straightforward and all components are through-hole. You can see the label and images printed on the circuit board and assemble the components accordingly.

Check the PCB of the counter kit:

Digital Object counter- www.buildcircuit.com

You can notice on the PCB that the component names have been labeled clearly. You can also check all the assembly images from flickr.com.

Step 1: Fix all the resistors.

Values are as follows:

a. R1: 10 kilo Ohm: Brown- Black- Orange

10k

b. R2: 330 Ohm: Orange- Orange- Brown

330

c. R3, R4, R5 and R6: 1 Kilo Ohm- Brown- Black- Red

1 k

Digital object counterDigital object counter

Check more photos

Step 2: Fix 0.1uF ceramic capacitors. The code for 0.1uF capacitor is 104. You can check other capacitor codes from this site.

104digital object counter (35)

Step 3: Fix 2 pcs of 3mm LEDs. Insert the long pin(Anode +) in the hole marked + and insert the other short pin(cathode -) in the hole marked – .

LED - Copy LED

digital object counter (36)

Step 4: Fix BC547 NPN transistor.

digital object counter (37)

Step 5: Fix BC557 PNP transistor.

5571

digital object counter (39)

Step 6: Fix 5V regulator chip(7805).  Download datasheet

TO-92-regulatorsdigital object counter (40)

Step 7: Fix reset switch. Reset switch resets the counter and set it to 0.

IMG_4059

Step 8: Fix 2pcs of 16-pin DIL sockets and screw terminal.

object counter

Step 9: Fix SPDT switch.

Object counter

Step 10: Fix 2pcs of seven segment display and TSOP4838 infrared receiver. The kit uses common cathode displays.

seven segment display        ar-module-ir-38-khz-tsop4838-2323

Digital object counter

Step 11: Fix 100uF electrolytic capacitor.

infrared based digital object counter (17)

Step 12: Connect a 9V battery.

infrared based digital object counter (19)infrared based digital object counter (20)

infrared based digital object counter (27)

Your counter module can be tested with a general remote control. As you press the remote control, the number on the display increases.

To use the module as an object counter, you need to assemble IR transmitter module also. Please click here for assembly instructions of infrared transmitter.

IR transmitter

Other related tutorials:


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